Customer Case Study

10mm Mesh Floor Mat for Daily Use

Back in 2015, at an exhibition, we met several clients from Japan and Korea. They were looking for something quite specific—a mat that could be placed directly on the floor, breathable enough for hot weather, but still supportive and comfortable for long sitting or lying.

10mm Mesh Floor Mat for Daily Use

Mefiss Solution

Our Solution

Step 1

Understanding Real Use


In early discussions, it became clear this wasn’t just a “fabric project.” People would sit, lie down, even spend hours on it. So instead of only focusing on material specs, we kept asking: how does it feel after 30 minutes, or even longer on a hard floor?


Step 2

Building the Right Thickness


We settled on a 10mm thick spacer mesh structure. This thickness gave a nice balance—not too thin to feel the floor, not too thick to feel bulky. The internal spacer yarns created a gentle bounce, helping distribute pressure and making long-time use much more comfortable.


Step 3

Making It Skin-Friendly


Regular mesh can feel a bit rough for direct contact, so we adjusted the surface structure to be finer and smoother. The idea was simple: someone should be able to lie on it without thinking twice, without needing an extra layer on top.


Step 4

Solving the Edge Problem


One tricky part was the edge finishing. A 10mm thick material is not easy to bind cleanly. After several trials, we developed a dedicated binding solution with customized accessories, so the edges stayed neat, durable, and didn’t feel bulky or uneven.


Outcome

Results

Once launched, the product quickly gained popularity in Japan, Korea, and Southeast Asia. It later expanded into pet mats and similar products, thanks to its breathable, washable, and easy-to-maintain structure.

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